There may be a reason why no one now builds laid decks.
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A Deck Dilemma
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Re: A Deck Dilemma
That would look nice, but one of the reasons I like the existing plank deck is that it’s honest. It’s the original planks, warts and all. But as it’s no longer practical, I want to just solve the problem as honestly as possible. I think adding more wood on top is a little too yachty for my taste. Form follows function and all that.
JeffComment
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Re: A Deck Dilemma
If you want a dry deck and keep the original boards and the appearance, that's entirely possible, it's just a lot of work (or money). Carefully remove the deck, saw each plank horizontally down the middle. Reinstall the bottom half using nails away from the screwholes. Smear the entire thing with thickened epoxy, then put a few glas layers over it. If you don't like epoxy you can use hot tar and felt, white lead and canvas, 5200, a layer of thin ply, etc. Now install the second half of the deck planks into your goop of choice, screw trough both layers, bung and pay the seams. All original material, all original appearance inside and out, dry beds below.Comment
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Re: A Deck Dilemma
The lawn owners solved that problem long ago, get a pump with a timer automatic and a perforated hose and your deck stays swollen as long as there is power. Of course one has to start the treatment with a tight deck, otherwise you're just keeping the bedding damp.
If you want a dry deck and keep the original boards and the appearance, that's entirely possible, it's just a lot of work (or money). Carefully remove the deck, saw each plank horizontally down the middle. Reinstall the bottom half using nails away from the screwholes. Smear the entire thing with thickened epoxy, then put a few glas layers over it. If you don't like epoxy you can use hot tar and felt, white lead and canvas, 5200, a layer of thin ply, etc. Now install the second half of the deck planks into your goop of choice, screw trough both layers, bung and pay the seams. All original material, all original appearance inside and out, dry beds below.- Chris
Any single boat project will always expand to encompass the set of all possible boat projects.
Life is short. Go boating now!Comment
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Re: A Deck Dilemma
We redid a lot of workboat decks with ply and glass. It is the honest solution, if you wanted to save money you could likely do gaco flex and that’s a viable option. A lot of this depends on what you want out of the work. Do you want the fast and easy way, the driest solution, the traditional, or a combination of the above? They all get different answers, non are wrong.
NicholasComment
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Re: A Deck Dilemma
We redid a lot of workboat decks with ply and glass. It is the honest solution, if you wanted to save money you could likely do gaco flex and that’s a viable option. A lot of this depends on what you want out of the work. Do you want the fast and easy way, the driest solution, the traditional, or a combination of the above? They all get different answers, non are wrong.
NicholasComment
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Re: A Deck Dilemma
I did notice that Devlin’s Josephine is in covered moorage, which may explain why he’s had good luck with the Coelan finish.Last edited by ron ll; 09-10-2022, 09:24 AM.Comment
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Re: A Deck Dilemma
Although that might help keep the deck tighter, there are many reasons that won’t happen. Plus the leaking on the bunk is an issue while cruising, not when she’s in her slip.
I did notice that Devlin’s Josephine is in covered moorage, which may explain why he’s had good luck with the Coelan finish.- Chris
Any single boat project will always expand to encompass the set of all possible boat projects.
Life is short. Go boating now!Comment
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Re: A Deck Dilemma
It is likely that the deck does not open the minute it is exposed to direct sunlight. You might try it.Comment
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Re: A Deck Dilemma
We redid a lot of workboat decks with ply and glass. It is the honest solution, if you wanted to save money you could likely do gaco flex and that’s a viable option. A lot of this depends on what you want out of the work. Do you want the fast and easy way, the driest solution, the traditional, or a combination of the above? They all get different answers, non are wrong.
Nicholas
If you don't care how it looks, just cover it with dynel/epoxy or possibly sunbrella impregnated epoxy. Both will stop the leaking. Be sure to leave a layer between the deck and the covering so they can each move independently of one another or you will get stress crackingComment
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Re: A Deck Dilemma
All of this is moving the boat further away form her teak deck heritage and salty look. Seems to me the only option is a new laid deck (expensive and hard to find enough similar grained teak) or a TDS Deck. The TDS deck is considered more waterproof as it has no bungs and virtually no seems to leak. The substrate is a waterproof. And it is a lot cheaper.
If you don't care how it looks, just cover it with dynel/epoxy or possibly sunbrella impregnated epoxy. Both will stop the leaking. Be sure to leave a layer between the deck and the covering so they can each move independently of one another or you will get stress crackingComment
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Re: A Deck Dilemma
Before you rip out the good looking deck, where's the harm in reeving out the traditional caulking and replacing it with a flexible polyurethane type caulking? Sikaflex, for example. Give it a year or two to see if it holds through the summer. If it doesn't, then throw in the towel and go to plywood. It's worth a try, no?-DaveComment
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Re: A Deck Dilemma
Before you rip out the good looking deck, where's the harm in reeving out the traditional caulking and replacing it with a flexible polyurethane type caulking? Sikaflex, for example. Give it a year or two to see if it holds through the summer. If it doesn't, then throw in the towel and go to plywood. It's worth a try, no?It really is quite difficult to build an ugly wooden boat.
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