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Thread: Caulking Mallet

  1. #1
    Join Date
    Mar 2023
    Location
    Eastern Passage, NS, Canada
    Posts
    5

    Default Caulking Mallet

    Hi all,

    Just joined the forum a couple of weeks ago. I've been reading but this is my first post.

    Wanted to share a pic of the caulking mallet that I just finished making. The irons in the photo were my Grandfather's, he made the longer one from a wharf spike about 90 years ago.

    By the way, I don't have a lathe, the head and handle were formed completely by hand.

    Cheers!

    20230322_183202.jpg

  2. #2
    Join Date
    Oct 2008
    Location
    Walney, near Cumbria UK
    Posts
    60,631

    Default Re: Caulking Mallet

    Welcome to the forum.
    It really is quite difficult to build an ugly wooden boat.

    The power of the web: Anyone can post anything on the web
    The weakness of the web: Anyone can post anything on the web.

  3. #3
    Join Date
    Oct 2009
    Location
    South Puget Sound/summer Eastern carib./winter
    Posts
    23,267

    Default Re: Caulking Mallet

    Made any reefing irons?
    far too much is knocked in and far too less is pulled out.
    the innies get all the glory

  4. #4
    Join Date
    Mar 2007
    Location
    East Quogue,NY
    Posts
    26,942

    Default Caulking Mallet

    Quote Originally Posted by Diverberr View Post
    Hi all,

    Just joined the forum a couple of weeks ago. I've been reading but this is my first post.

    Wanted to share a pic of the caulking mallet that I just finished making. The irons in the photo were my Grandfather's, he made the longer one from a wharf spike about 90 years ago.

    By the way, I don't have a lathe, the head and handle were formed completely by hand.

    Cheers!

    20230322_183202.jpg


    Beautiful!

    What are those items I see in the lower part of the handle?


    Kevin


    Sent from my iPhone using Tapatalk Pro
    There are two kinds of boaters: those who have run aground, and those who lie about it.

  5. #5
    Join Date
    Mar 2023
    Location
    Eastern Passage, NS, Canada
    Posts
    5

    Default Re: Caulking Mallet

    Quote Originally Posted by Breakaway View Post
    Beautiful!

    What are those items I see in the lower part of the handle?


    Kevin


    Sent from my iPhone using Tapatalk Pro
    Kevin,

    Two little inlays of Indian rosewood and one of Osage orange,

    Al.

  6. #6
    Join Date
    Mar 2023
    Location
    Eastern Passage, NS, Canada
    Posts
    5

    Default Re: Caulking Mallet

    Quote Originally Posted by wizbang 13 View Post
    Made any reefing irons?
    far too much is knocked in and far too less is pulled out.
    the innies get all the glory
    The last reefing iron I made was a triangular file with the handle end bent around into a hook! It was made out of necessity for the job but it worked.

    Cheers,
    Al.

  7. #7
    Join Date
    Mar 2017
    Location
    Indian Land, SC, USA
    Posts
    6,036

    Default Re: Caulking Mallet

    That is a really nicely-made mallet . How were the metal bands formed ?



    Rick
    Charter Member - - Professional Procrastinators Association of America - - putting things off since 1965 " I'll get around to it tomorrow, .... maybe "

  8. #8
    Join Date
    Mar 2023
    Location
    Eastern Passage, NS, Canada
    Posts
    5

    Default Re: Caulking Mallet

    Quote Originally Posted by hawkeye54 View Post
    That is a really nicely-made mallet . How were the metal bands formed ?



    Rick
    Rick,

    The bands are pieces of polished stainless steel pipe.

    Cheers,
    Al

  9. #9
    Join Date
    Feb 2004
    Location
    Downingtown Pa (S/V NIrvana down in Rock Hall, Md)
    Posts
    2,742

    Default Re: Caulking Mallet

    Two little inlays of Indian rosewood and one of Osage orange,

    Al.[/QUOTE]

    Nice... I use a lot of osage orange in my boat shop.... Its the best replacement for Teak!!!!

    Indian rosewood is cool too. Its the only rosewood I know of that grows in the continental US.... its grows all over southern florida
    There is a joy in madness, that only mad men know. -Nieztsche

  10. #10
    Join Date
    Mar 2023
    Location
    Eastern Passage, NS, Canada
    Posts
    5

    Default Re: Caulking Mallet

    Quote Originally Posted by Thad Van Gilder View Post
    Two little inlays of Indian rosewood and one of Osage orange,

    Al.
    Nice... I use a lot of osage orange in my boat shop.... Its the best replacement for Teak!!!!

    Indian rosewood is cool too. Its the only rosewood I know of that grows in the continental US.... its grows all over southern florida[/QUOTE]


    I like using Osage orange for little projects, I love the colour. The rosewood is nice to work with not only for it's colour but also the smell. I didn't know it grew in the US though, that's interesting

    Al.

  11. #11
    Join Date
    Jun 2003
    Location
    Central Coast, Ca
    Posts
    36,488

    Default Re: Caulking Mallet

    I have mentioned this before but the bands on the mallet should be hardened and tapered on the inside...

    Hardened to protect the work and worker from razor sharp burrs, tapered to allow the rings to gently slide inward to contain the mallet (without a burr) as the wood is sacrificed.
    Your mallet is indeed pretty

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