Lee, answers in the quote box.Dave,
That is a freaking amazing finish on that kayak!
So, a few questions:
1. Did you stain that wood? If you did, what kind of stain did you use to ensure the epoxy would stick to it? Or do you epoxy, and then stain over the epoxy? I am going to paint the SPF frame inside my hull with an acrylic paint cause I just don't like the look of the yellowish pine once it is epoxied. My daughter is an Interior Architectural Designer and she says that I need a deep teal green or teal blue color to compliment the cedar red-orange (some artsy fartsy thing about color wheels and such is how she arrived at that answer). According to the internet, you are supposed to use acrylic paint over epoxy. Would you agree or disagree with that?
I used an alcohol based stain on the outside, nothing inside. Cheap paints work; quality boat paints are more durable. For cheaper, Rustoleum is one, Sherwin Williams porch and deck enamel is another. But Pettit Easypoxy is my favorite and tougher than the first two.
2. How did you make the lip on the underside? Just cut out some 1/4" plywood or something with the outside perimeter an inch or so larger than the hole in the kayak, with the inside perimeter an inch or so smaller that the hole in the kayak, and then just glue and glass it in with the magnets?
Right. The lip needs a spacer first to allow for the thickened hatch piece and then the lip. I built it up with thin layers of ply that would take the curve of the hull.
3. It doesn't look like you have any water / weather sealing around the lip. Do you think I will need any seals given that the deck on my boat "should" be so high above the water line? I don't plan to go beyond protected lakes or inter-coastal bays with it.
The underside of the lid has a rubber seal around the edge. A ring inside that holds the second set of magnets. It doesn't leak.
4. What kind of glue did you use to bond the magnets to the wood? Just drill a hole, set the magnet in it, epoxy it, then fiberglass over that?
Yep. All epoxy. BTW make sure the magnet orientation is correct all around!
Thanks for the excellent Idea!! I did not want to ruin the clean look of the deck and was scratching my head about hinges and such that are very low profile, but nothing seemed to fit what I wanted it to look like.
-Lee
There are web blogs etc on this if you look around. I didn't invent anything here.