Re: laminating finished dimensional lumber

Originally Posted by
Edward Pearson
Just saying in case anyone is ever in a complete pickle and needs a new yard or boom "by tomorrow"...
Your local DIY centres sell handrail banisters. About 2 1/4 inches diameter (54mm) x 10ft and have a flat on one side (perfect for fittings). Clear and factory straight about the length and diameter needed usually...your already more than half way there.
Never used one, but just saying...there's potential there in the 'stair rail section' last time I was taking a look, for softwood small boat yards and booms or yacht tender masts. The ones here were tight grain too when I looked at 'em and were clearly using the better clear stuff as a handrail needs. I really couldn't see a catch. You could saw it in 'alf end for end then rout out the core section either side of the halyard attachment region, taper the end(s) and have a pretty light deluxe spar for not much more effort. They're sitting in every builders merchants.
A 10ft/ 3m section - they are Scandinavian redwood here - is just £20 online (UK). A bit more in a store. I think my Sitka Spruce spars worked out about 3x that each. Good stuff though Sitka Spruce is. Must be similar stuff in the USA - probably longer sections as you have bigger houses! See what they got next time your in there.
A bit more OT - but someone, many years ago, used a piece of this (though it was oak) to sister a broken frame - so they truly are multi-use!
"If it ain't broke, you're not trying." - Red Green