Originally I left the boom cylindrical at the end and glued a strip of leather around the inside of the jaws. This works ok until the boom angles upwards or downwards and then the cylindrical section digs into the mast and chips the varnish off. So I removed the leather and chiseled back the boom to provide some clearance.
Then I cut out a new piece of leather with some tabs that cover the beveled parts, both top and bottom. I used warm water to shape the leather and then glued it in place with contact cement. Most people tack their leather on with copper tacks, but I’m trying to avoid as many holes in the wood as I can. The contact cement on the previous strip of leather was working really well, we'll see how this one holds up.
A huge source of frustration has been creases in the sail due to the snotter sliding down the mast. This causes the sprit to slide down and takes tension out of the head of the sail resulting in big diagonal creases from the throat to the clew. I finally got around to cutting out a little hook and epoxying it onto the mast at the right height for the snotter. It's a little taller than it needs to be, I think the next time I need to do a lot of varnishing I'll trim 3/8" off.
With those improvements, I set everything up in the driveway to see how the brail line would work with the boom installed. It works ok, although the main sheet has to be untied and out of the blocks. Maybe I should make the blocks clip onto the boom with carabiners or something so it's easy to install, yet the line can stay reeved.
Setting it up in the yard isn't much fun, so today I took it out for a spin. Once I get the pictures edited I'll do a writeup on the trip. The 10-15mph wind and 80º weather mostly failed to materialize, but it was still a worthwhile trip.
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