Plywood boat rebuild

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  • 2dogsnight
    Senior Member
    • Jan 2013
    • 1015

    #16
    Re: Plywood boat rebuild

    2016 kayak Mill Creek 13

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    • 2dogsnight
      Senior Member
      • Jan 2013
      • 1015

      #17
      Re: Plywood boat rebuild

      seat
      2016 kayak Mill Creek 13

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      • 2dogsnight
        Senior Member
        • Jan 2013
        • 1015

        #18
        Re: Plywood boat rebuild

        some rot
        2016 kayak Mill Creek 13

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        • 2dogsnight
          Senior Member
          • Jan 2013
          • 1015

          #19
          Re: Plywood boat rebuild

          paint.....
          2016 kayak Mill Creek 13

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          • 2dogsnight
            Senior Member
            • Jan 2013
            • 1015

            #20
            Re: Plywood boat rebuild

            working on boat stands....
            2016 kayak Mill Creek 13

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            • 2dogsnight
              Senior Member
              • Jan 2013
              • 1015

              #21
              Re: Plywood boat rebuild

              working on boat stands....
              2016 kayak Mill Creek 13

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              • skaraborgcraft
                Banned
                • Jan 2010
                • 12824

                #22
                Re: Plywood boat rebuild

                What are you going to do with the split keel? Epoxy?

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                • Harbourmaster
                  Apple Fanatic!
                  • Jan 2013
                  • 130

                  #23
                  Re: Plywood boat rebuild

                  Personally I would not be comfortable with just epoxy to repair that split.

                  I would either cut out the split section and scarf on a fresh piece, or, have some steel welded onto the rudder support bracket so that it extends further forward where you could drill a couple of fresh holes and add bolts into good wood.

                  Or better still weld some tabs onto the sides of the bracket and then you could through bolt them sandwiching the split wooden keel (repaired with epoxy) in between.
                  ​Aloha, Ken

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                  • Harbourmaster
                    Apple Fanatic!
                    • Jan 2013
                    • 130

                    #24
                    Re: Plywood boat rebuild

                    Originally posted by 2dogsnight
                    working on boat stands....
                    Slick drilling jig who makes it?
                    ​Aloha, Ken

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                    • 2dogsnight
                      Senior Member
                      • Jan 2013
                      • 1015

                      #25
                      Re: Plywood boat rebuild

                      well, I used West System epoxy to glue lower piece of wood, and was going to fill the rotted part of upper area with mix of 105 resin, 205 hardener and 404 adhesive filler...but after reading Harbormaster's= suggestion I think I will be going with cutting the rotten part out - along the white line - and fitting a fresh piece and epoxy it in.........I think that will make the keel strong again.........I just got this Drill Guide by wolfcraft off Amazon........good enough to guide the drill straight....it's good the use centerdrill to be in the right spot...than go ahead with the drill guide - especially if you are using larger diameter drill ( about 5/16 and larger) to start the hole.....larger diameter drills tend to wander off course
                      2016 kayak Mill Creek 13

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                      • 2dogsnight
                        Senior Member
                        • Jan 2013
                        • 1015

                        #26
                        Re: Plywood boat rebuild

                        finished making boat stands and got the boat off the trailer..........need to sand and paint the bottom ....also rebuild the trailer......looking forward to work on trailer.....
                        2016 kayak Mill Creek 13

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                        • Geoff Pike
                          Junior Member
                          • Jan 2012
                          • 14

                          #27
                          Re: Plywood boat rebuild

                          The more I look at your boat, the More I like it. Do you know the designer, or if there are plans available?

                          Thank you.

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                          • wizbang 13
                            Senior Member
                            • Oct 2009
                            • 24904

                            #28
                            Re: Plywood boat rebuild

                            is the rotten bit really rotten? or just worn around the holes.
                            The length of scarph in the "white lines" is not very long, but, if you do make it long long, then the problem comes up of hitting vertical bolts.
                            I would not hesitate to fill it with 403, ( better for this than 404) and bolt her back up.
                            You do not need to fill it in one go , better to do a few batches, or use tropic hardener , to prevent heat bubbling.
                            the boat looks to be in pretty nice shape!

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                            • 2dogsnight
                              Senior Member
                              • Jan 2013
                              • 1015

                              #29
                              Re: Plywood boat rebuild

                              Originally posted by Geoff Pike
                              The more I look at your boat, the More I like it. Do you know the designer, or if there are plans available?

                              Thank you.
                              Boat was build by gentleman from Olympia WA back in 1956....I don't have plans or even designers name. I just asked his niece to find out if he remembers anything about that.....I will let you know Geoff
                              2016 kayak Mill Creek 13

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                              • Geoff Pike
                                Junior Member
                                • Jan 2012
                                • 14

                                #30
                                Re: Plywood boat rebuild

                                That would be great. Thank you.

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