
Originally Posted by
LRFBOSUN
John Cleek: Where the H did you get that formula for Tobin Bronze?? Anaconda Industries publication B-34 gives two slightly different compositions for the stuff, both having about 40% zinc , with slightly different amounts of tin, less than 1% in either case. They are referred to as Copper Alloys #C4610 and C4700. I know LFH liked the stuff; he liked "manganese" bronze as well. Manganese bronzes are really brasses with a few percent aluminum as the principal alloying element to increase the strength. It's OK for more massive castings under(salt)water such as rudder gudgeons. There are several "manganese" bronzes. One, C67500, is 58% copper, 39% zinc, and 1% tin. The casting alloys of manganese bronze can be found in American Smelting and Refining Company (ASARCO) publication GUIDE TO COPPER CASTING ALLOYS. Their other name for these alloys is less deceptive; it's HIGH STRENGTH YELLOW BRASS. They are alloys # C86500 with 39% zinc, 1% iron and 1% aluminum and NO manganese, C86200 with 26% zinc , 3% iron, 4% aluminum and 3% manganese, and C86300 with 25% zinc, 3% iron,6% aluminum, and 3% manganese. Aluminum is the principal stregthening element. The more aluminum the stonger and less ductile. I had a lot of boat fittings cast for me years ago by Norman Leach at Jefferson Bronze in Salem Mass. He was the expert foundryman recommended to me by LFH. The exact alloy he used, and preferred by LFH, was the low strength one, C86500. The other two, medium- and high-strength, are harder to cast, have more shrinkage and, being much harder, are more likely to have casting defects as well as being more subject to breakage under impact. These days a good casting alloy is the everdur/silicon-bronze C87300 with 95% copper, 4% silicon, and 1% manganese. One of its great advantages is that it can be repeatedly remelted without any alteration in its composition since none of its constituents are subject to differential oxidation or volatilization at foundry temperatures. This lets you re-use failures, cut-ofs and machining scrap, an important consideration with ingot prices being about $10 per pound. The stuff is not easy to machine; the manganese bronzes have a better machinability index.