View Full Version : Building a hollow Mast of wood staves?
The question came up in another forum. The poster wanted to know if four stave's were good enough for a mast less than 20'.
I think there was an article in an old WoodenBoat pub about the Mast of stave's.
I think it alluded to six or eight stave's, but NOT four.
I thought I'd pass it along to all the experts.Y:o
Yeadon
09-21-2011, 01:39 AM
I've seen drawings in books that suggested you could do it. Technically, you could do it with two staves. Maybe even one if you had a really long forstner bit. Any less staves and you'll just have the hollow part.
I once did it with eight. Worked fine.
http://farm5.static.flickr.com/4036/4433960133_da0357077b_z.jpg?zz=1
And here, just for fun I once slit a mast lengthwise, then routed out the guts. I was trying to make it lighter. I succeeded.
http://farm5.static.flickr.com/4068/4532576101_18a8aa626d_z.jpg
I thought I had a photo of the stick with the guts routed out, but nope, just this one.
http://farm5.static.flickr.com/4014/4533210968_72b5663f95_z.jpg
Nicholas Carey
09-21-2011, 01:44 AM
With 4 staves, it's called a box section. Ordinarily, they are rectangular, with the long dimension aligned fore-and-aft.
http://gallery.bateau2.com/albums/userpics/10004/mast.jpg
Or you can get a bit fancier: here's an approach to building one with a teardrop/foil section, from the DN iceboat association:
http://www.idniyra.org/articles/easy_mast_1.gif (http://www.idniyra.org/articles/mast_made_easy.htm)
David G
09-21-2011, 01:47 AM
In those lengths eight is a more typical number of staves - either for a birds-mouth mast or a coopered mast. Six is not unheard of, and four has a long history - even for longer sticks. Herreshoff, Garden, et.al. I have a Puddle Duck Racer with a square hollow (4 stave) mast. It works just fine. The more important thing is to taper the stick to match the rig and sail size.
Boy oh boy you guys were all over that one.
The wood work is why you guys do stuff like that. Your way beyond the perfectionist of Cabinet builders.
I liked the looks of that Tapered, streamlined mast.
I believe in the 'Shear' strength of several stave's glued together. It's also lighter than a big wood log sticking up in the air.
Years ago my nutty Hunting partner wanted me to help him build a 16' sail boat. Doing the research on that idea brought us to the mast.
I made a Dog house once, that never wore out. The Dog wouldn't go in it!:p
Jay Greer
09-21-2011, 10:16 AM
Regardless of how you build your mast, if you are using sail track, I would advise you to avoid placing a glue seam on the center line of the fastenings.
Jay
Nicholas Carey
09-21-2011, 12:04 PM
Boy oh boy you guys were all over that one.
The wood work is why you guys do stuff like that. Your way beyond the perfectionist of Cabinet builders.
I liked the looks of that Tapered, streamlined mast. That's for DN Ice Boat (http://www.idniyra.org). They are...interesting to sail:
http://www.idniyra.org/images/us4061.jpg
http://www.idniyra.org/images/jboots1.jpg
IIRC, 60-70 mph is not unheard of. With a light breeze of of 2-1/2 mph, a good DN will do about 10 mph off the wind and about 12 close-hauled and top out at about 14 mph on a reach.
Bigger iceboats go faster. An E-Skeeter is reported to have done a timed run on Lake Geneva (WI) at 158 mph; an old-school stern steerer, the A-rater Debutante was timed over a measured mile on Lake Winnebago (WI) at 143 mph in 1938. Here's a couple of A-raters next to a DN:
http://www.iceboat.org/wssa2/01hearst/deuce-dn.jpg
I watched those Ice Boats on Wasilla lake in AK. They go really fast for an air powered boat. Faster than the Air!
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