Flitch
10-27-2009, 12:15 AM
After hauling the Skyla Brianne, it became obvious immediately that she needed a new rudder. The old one had more worm holes in it than Gramma's garden. As I deconstructed it, I admired the 60 year old workmanship and decided to make a new one out of steel. 2 years of research later, I chose a flat plate fish tail design and starting with a piece of conveyer out of the scrap bin at work, here is what I made.
Previous 60 year old rudder ingeniously built in overlapping yellow cedar:
http://farm2.static.flickr.com/1312/1254000373_5a63574213_o.jpg
Note how it overlapped on different angles from side to side. Someone with more brains than I did this...
http://farm3.static.flickr.com/2657/4041105511_19dbdaa2cd.jpg
Starting with a piece of conveyor from the scrap bin at work...
http://farm3.static.flickr.com/2578/4041761534_59f93cf9b3.jpg
I began cutting out my new rudder..
http://farm3.static.flickr.com/2669/4041015707_2438948b2d.jpg
Yours truly....
http://farm3.static.flickr.com/2532/4041108967_03d62b5ef6.jpg
And the completed shape as of tonight:
http://farm3.static.flickr.com/2773/4049278182_8ca758f7b9_o.jpg
I still have to tidy up the welds, weld a couple or three gussets on it which will run from the leading edge to where the fish tail starts... and also of course prime it, fair it and paint it...
Previous 60 year old rudder ingeniously built in overlapping yellow cedar:
http://farm2.static.flickr.com/1312/1254000373_5a63574213_o.jpg
Note how it overlapped on different angles from side to side. Someone with more brains than I did this...
http://farm3.static.flickr.com/2657/4041105511_19dbdaa2cd.jpg
Starting with a piece of conveyor from the scrap bin at work...
http://farm3.static.flickr.com/2578/4041761534_59f93cf9b3.jpg
I began cutting out my new rudder..
http://farm3.static.flickr.com/2669/4041015707_2438948b2d.jpg
Yours truly....
http://farm3.static.flickr.com/2532/4041108967_03d62b5ef6.jpg
And the completed shape as of tonight:
http://farm3.static.flickr.com/2773/4049278182_8ca758f7b9_o.jpg
I still have to tidy up the welds, weld a couple or three gussets on it which will run from the leading edge to where the fish tail starts... and also of course prime it, fair it and paint it...